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Lead
times in China Production:
(Tips on managing
lead time for overseas production)
Working overseas has its advantages,
but also does require a bit of planning when it comes
to lead time. Typical turn times for China printing projects
are 6-8 weeks including shipping, depending on your location.
Of course larger or more complex projects will require
more time. In this month's newsletter we offer some tips
for managing China production lead time.
China
Production Timing:
1. PRE-PRODUCTION:
Dummy (white sample) preparation time: While
Express Courier each way is normally only 2-3 days, in
all this may add a week or so to preparation time. For
special paper and cloth materials that require additional
order times or complex products that demand engineering
or several rounds of prototypes, it would be wise to plan
2-4 weeks for preparation. |
Preflight and file ready time: For suppliers
with professional preflight software, it takes as little
as one hour to check hundreds of pages. Since the software
is only capable of finding general problems such as low-dpi
photos, pages without bleed or color space problems, a
manual check is required as well to detect other innacuracies
such as incorrect spelling or missing page numbers.
2. PRODUCTION:
Production itself requires about the same amount of time
in China as anywhere else. If the item requires a lot
of hand labor, less time is generally needed due to the
possibility of adding many laborers to the job. However
it is wise to make sure that all requirements are clearly
stated and all production conditions clearly understood
before the job begins, as any confusion will cause unnecessary
delay. (For more on communication of production requirements,
see January 2010 newsletter on "Quality
Management in China")
3. SHIPPING:
While production time in China may be the same or less
than that of your local printer, shipping time indeed
makes the difference. The below chart provides some rules
of thumb you can use to plan your shipping time:
|
Country |
Estimate
Shipping Time |
|
North America |
25-30
days for East Coast
15-20 days for West Coast |
|
South
America |
25-32
days |
|
Australia |
13-15
days |
|
Europe |
25-30
days |
|
Japan |
3-7
days |
In addition to the actual shipping time, you must take
into account the time for customs clearance (usually 2-3
days), GST Settlement (Australia) and potential delays
due to additional customs inspections, poor weather conditions
or other unforeseeable events. For more shipping information,
please click
here.
Tips
for speeding things up:
• Communicate clearly what you
want in writing, preferably with samples and/or photos,
so that preproduction and production results will be
more accurate.
• If the product is simple and you trust your
supplier, forego some lesser sample stages and accept
photos and reports instead. China Printing Solutions
International provides a "Preflight report,"
“Prepress Proof”, “Firstbound Production
Samples” and a "Final Inspection Report with
Photos" to enable your inspection and feedback
at each critical step. This will save you time compared
to sending the real sample to you directly. But this
method has its risks, better to allow needed time.
• Partial air shipment is the fastest way to get
the final samples on hand for urgent use, but it’s
always very expensive to do so. The rough FedEx fees
are around $20/kg to Australia, $28/kg to US/UK and
$45/kg to South America or South Africa.
• Look for ways to speed up shipping. For instance,
sailing to the East Coast of the United States via the
Panama Canal is cheaper but takes longer. Full containers
will clear customs faster. If using multiple containers,
you should plan to ship them one by one.
• What NOT to do....fail to leave enough time
and then push your supplier excessively to finish faster.
While something can always be done, “Haste makes
Waste” and nothing slows a job down like a rework.
If you can’t leave enough time, perhaps the job
is not suitable for China or your planning is not realistic.
Chinese
Holidays:
Modern China operates according to two separate calendars,
the Chinese or Lunar calendar and the Gregorian calendar
used in the West. The traditional Chinese calendar,
which has been in existence for over 2500 years, changes
from year to year, and is the calendar used exclusively
for Chinese Holidays.
Most important of these ancient holidays is the Chinese
New Year, a week long holiday that this year will be
celebrated from February 13th to February 21th. When
planning your production, take into consideration this
and other holidays that may disrupt working schedules.
For the longer holidays, expect some work slowdowns,
supply chain delays or other irregularities in the days
preceding and following the actual holiday dates. Below
is an overview of China holidays in 2010.
|
Holiday
Name |
Holiday
|
Number
of Days Off |
|
New Year’s Day |
Jan
1-3 |
3
Days |
|
Chinese New Year |
Feb
13-21 |
7
Days |
|
Grave Sweeping Day |
Apr
3-5 |
3
Days |
|
Labor Day |
May
1-3 |
3
Days |
|
Dragon Boat Festival |
June
14-16 |
3
Days |
|
Mid-Autumn Festival |
Sept
22-24 |
3
Days |
|
National Day |
Oct
1-7 |
7
Days |
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Case
Study:
Viva Life
Membership Kits
Client: Viva Photography
Project Name: Viva Life Membership
Kits
Description: Viva Photography is a fast growing,
high end Photography retail franchise in Australia.
The company is an experienced print buyer but had never
worked in China before and had concerns about quality,
communication and cooperation. A flurry of ideas and
solutions at our first meeting set the tone. In this,
our first project together, a VIP membership kit including
card, card sleeve, voucher booklet, hard case box, belly
band and gift bag were beautifully produced.
Key Challenges: Being the client’s
first print project in China, CPS offered numerous design
and material suggestions to create the most perfect
product possible.
Techniques Used: 4 color offset printing,
4 color silkscreen printing, perforation, lamination,
embossing, perfect binding, hand assembly.
|
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Meet
the Staff:
Maggie Du
| Senior Production Coordinator
Maggie, a native of Northern
China’s Shan Xi Province, has been involved in
the printing business since she was a teenager. After
graduating from the Science and Technology University
of Shan Xi, (where she majored in printing,) she moved
to Southern China to work at various printing factories
including RR Donnelly.
Maggie and her husband have lived in Shanghai since
2006. Known for working well under pressure, she fits
in very well both in Shanghai with it’s famously
busy 20 million inhabitants and at China Printing Solutions,
juggling many different projects at once. Maggie serves
as a Senior Production Coordinator and enjoys traveling
to the beaches of Vietnam whenever given the opportunity.
Maggie
can be reached at maggie(at)chinaprintingsolutions.com.
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Upcoming
Events
Feb-Apr,
2010
SPECIAL NOTICE:
LUNAR NEW YEAR FEBRUARY 13-21
China Printing Solutions, like
most other businesses, will be closed from
February 13 to February 21 in observance
of the Lunar New Year Holiday. Happy Year
of the Tiger!
March 02: Sign China Expo
March 09: Printing South China
March 09-11: Sino-Pack 2010
IN THE NEXT ISSUE:
RING BINDERS
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